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inQ Applied Force Monitor The inQ Applied Force Monitor (AFM) will monitor and control the RW Capper vial sealing process. A quartz sensor measures the applied force at the exact time each vial is sealed.
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Clean Room Cap Handling Package Cap handling parts are redesigned to eliminate areas of particulate accumulation. New materials will withstand autoclaving. Aluminum parts are replaced with stainless. steel.
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Capper Optimization A procedure which determines settings for capper variables (roller position and spring pressures) that have the best probability of producing an acceptable seal.
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Missing Stopper Detector Sensor mounted on infeed conveyor stops machine if vial passes with missing stopper.
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Integration GMP facilities include 40,000 square feet of floor space, a heated process water loop and a chiller to simulate fill line operating conditions for line trials and factory acceptance tests.
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Validation Data Support Package The validation support data package provides the IQ/OQ testing required to support your validation efforts. A fully signed checklist for each test is provided along with a blank document set for your completion.
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Downed Vial Eject Delrin guide system mounted on infeed guide rails. Automatically ejects fallen vials from production conveyor into a stainless steel container.
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Low Caps in Bin Sensor Alerts operator to replenish cap supply. Message appears on touchscreen as capper continues to run.
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Digital Height Gauge Laser system mounted in base of capper that reads relative distance between the bottom of the capper head to the top of the bottle rest table. Displayed on touchscreen in thousandths of inches.
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Vial-Trak Allows the application of an identifying mark and vision verification on the RW capper platform. Maintains positive control of the vial throught the process. Click here for detailed information.
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NEW! Rasied Stopper Detection Stoppered vials enter the RSD and are passed in front of two separate Vision stations, ensuring all sides of the vial be inspected. The vision system is able to detect gaps in between the seated stopper and the vial within + or - of .1 of a mm. If any vials are found to fall out of range of set parameters the vial is ejected by the Eject Starwheel into the Eject Tray for removal. Click here for detailed information.
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